Reinforcement Geogrid

Manufacturing Process

Industrial manufacturing workflow of Reinforcement Geogrid:

  1. Polymer resin drying and melt filtration

  2. Sheet extrusion or tape stretching forming continuous base material

  3. Precision punching or molding to create aperture patterns

  4. Controlled biaxial or uniaxial stretching to orient molecular chains

  5. Thermal setting to lock in tensile properties

  6. Online tensile and dimensional quality testing

  7. Roll forming, labeling and batch packaging


Product Details

Product Definition

Reinforcement Geogrid is a high-strength polymer grid structure used to improve the mechanical performance of soil and aggregate layers by interlocking, load distribution and tensile reinforcement, widely applied in road subgrades, retaining walls and slope stabilization systems.

Technical Parameters and Specifications

Typical engineering parameters of Reinforcement Geogrid used in infrastructure projects:

  • Polymer type: High-density polyethylene (HDPE), polypropylene (PP) or polyester (PET)

  • Tensile strength (MD/TD): 20–250 kN/m

  • Junction efficiency: ≥ 90%

  • Elongation at maximum load: ≤ 12%

  • Aperture size: 25 × 25 mm to 65 × 65 mm

  • Creep reduction factor: ≥ 1.4 (design life 50 years)

  • UV resistance: ≥ 70% retained strength after 500 hours exposure

  • Chemical resistance: Stable in pH 3–11 environments

Structure and Material Composition

Typical structural configuration of Reinforcement Geogrid:

  • Orthogonal rib network for biaxial load transfer

  • Node junctions engineered for high shear resistance

  • Surface texturing or perforation for soil interlock

  • Material composition:

    • HDPE or PP base resin

    • Carbon black as UV stabilizer

    • Antioxidant and thermal stabilizer additives

Manufacturing Process

Industrial manufacturing workflow of Reinforcement Geogrid:

  1. Polymer resin drying and melt filtration

  2. Sheet extrusion or tape stretching forming continuous base material

  3. Precision punching or molding to create aperture patterns

  4. Controlled biaxial or uniaxial stretching to orient molecular chains

  5. Thermal setting to lock in tensile properties

  6. Online tensile and dimensional quality testing

  7. Roll forming, labeling and batch packaging

Industry Comparison

Material TypeTensile PerformanceCreep ResistanceInstallation EfficiencyService Life
Reinforcement GeogridVery HighHighFast50+ Years
Geotextile FabricMediumMediumFast25–40 Years
Steel Wire MeshHighLow (Corrosion Risk)Slow15–25 Years
Traditional Aggregate LayerLowLowSlow10–20 Years

Application Scenarios

Reinforcement Geogrid is widely specified by distributors and EPC contractors for:

  • Highway and airport runway base reinforcement

  • Railway ballast stabilization

  • Retaining wall and reinforced soil wall construction

  • Soft soil foundation improvement

  • Industrial yard and port pavement stabilization

Key Pain Points and Solutions

  • Excessive subgrade settlement: Tensile reinforcement redistributes vertical loads.

  • Lateral soil movement: Rib and node system provides strong confinement.

  • Cracking of pavement layers: Interlock mechanism reduces shear displacement.

  • Uneven compaction quality: Geogrid provides consistent structural layer behavior.

Risk Warnings and Mitigation Recommendations

  • Risk of incorrect orientation; install according to marked principal strength direction.

  • Risk of UV exposure degradation; limit outdoor storage time before installation.

  • Risk of poor node engagement; avoid over-stretching during laying.

  • Risk of chemical attack in extreme environments; verify compatibility with site soil chemistry.

Procurement and Selection Guide

  1. Confirm design tensile requirements and safety factors from geotechnical report.

  2. Determine uniaxial or biaxial structure based on load directionality.

  3. Select aperture size compatible with aggregate gradation.

  4. Request long-term creep test data and durability reports.

  5. Verify production quality certification and traceability system.

  6. Evaluate logistics packaging for shipment and on-site handling efficiency.

  7. Check reference projects and field performance history.

Engineering Case Example

In a highway embankment project over soft clay, a biaxial Reinforcement Geogrid with tensile strength of 80 kN/m was installed between compacted aggregate layers. Plate load testing confirmed a significant increase in bearing capacity and a reduction in post-construction settlement during the monitoring period.

FAQ

  • Q1: What is the typical tensile range?
    A: 20–250 kN/m.

  • Q2: Can Reinforcement Geogrid be cut on site?
    A: Yes, using standard tools.

  • Q3: Is biaxial or uniaxial better?
    A: Depends on load direction.

  • Q4: Does it replace traditional thick base layers?
    A: It can reduce required thickness.

  • Q5: How is junction efficiency tested?
    A: Laboratory node shear tests.

  • Q6: Is it resistant to microorganisms?
    A: Yes, it is biologically inert.

  • Q7: Can it be used underwater?
    A: Yes, with appropriate installation control.

  • Q8: What is standard roll width?
    A: Typically 3.95–6.0 m.

  • Q9: How is long-term creep evaluated?
    A: Accelerated creep rupture testing.

  • Q10: Is certification required?
    A: Third-party test certification is recommended.

CTA

For project quotation, technical datasheets and engineering samples of Reinforcement Geogrid, submit your project parameters to obtain formal technical and commercial support.

E-E-A-T Author Credentials

This article is authored by a geotechnical materials engineer with more than 15 years of experience in soil reinforcement system design, laboratory testing and EPC infrastructure material specification.

basalt geogrid.jpg

basalt geogrid.jpg

basalt geogrid.jpg

basalt geogrid.jpg

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